Dougan Ref. K — the design

The shape was computed.

Nothing on the Ref. K is styled. The egg behind the midrange, the cast waveguide, the alignment of the bass, even the three-degree lean — each one is the survivor of a long, patient search: some thirty thousand finite-element iterations, reviewed by AI over 48 hours and questioned by humans. The shapes you see are what the mathematics left standing.

See the method ↓ ← Back to the Ref. K
30,000iterations reviewed
48 hof continuous analysis
150+findings closed in review
8 Lthe egg that won
3°computed, not styled

01The method

Brute force, patiently applied

Acoustic design used to be a craftsman's guess refined by a prototype or three. Cast stone does not do a prototype or three — so the prototypes became mathematics. A model proposes a shape; finite-element analysis asks how it vibrates, resonates and radiates; the answer feeds the next proposal. Round after round, around the clock.

AI sits inside that loop as the tireless junior engineer: it reviewed some thirty thousand iterations in 48 hours, discarded the losers and brought the humans only the shapes worth arguing about. The computer never got tired, and we never got sentimental.

ITERATION 1 ITERATION 30,000 EARLY CANDIDATES THE ONE THAT SHIPPED
Thirty thousand candidates, schematically: the egg emerging. The real plots stay home.

02Modal analysis

Why the midrange lives in an egg

Put a driver in a box and the air inside becomes a set of organ pipes: every pair of parallel walls rings at its own family of frequencies, and each of those standing waves pushes back on the cone exactly where the music is most exposed — voices, strings, the midrange. A modal analysis maps every one of those waves, and how hard each couples back to the driver.

The egg is what survived that analysis: no parallel surfaces anywhere, a flat front for the driver, and a narrowing tip that herds the back wave into damping wool, where it quietly dies. Eight litres, cast into eighteen kilograms of stone. The shape is not a flourish. It is the printout.

A BOX STORES ITS MODES THE EGG STARVES THEM PRESSURE PUSHING BACK ON THE CONE, MODE BY MODE BOX EGG ILLUSTRATION — NOT SIMULATION OUTPUT. THOSE STAY HOME.

03Directivity

The waveguide: cast, not bolted

A dome tweeter on a flat baffle sprays treble wide at some frequencies and beams it at others, and the room hears that inconsistency even when the listening chair does not. The waveguide fixes the handover: the baffle itself continues in cast stone out to a 180 × 160 mm mouth, loading the dome so that its dispersion matches the midrange exactly where the crossover passes one to the other.

The edges came out of the same study. The roundover grows from nearly nothing at the foot of the baffle to wide and soft around the tweeter, where a sharp edge would be audible as diffraction. Almost impossible to machine in MDF. In a cast material — free.

HELD CONSTANT ACROSS THE CROSSOVER MOUTH 180 × 160 MM, CAST IN STONE
The cast waveguide, in section: the dome hands its work to the stone.

04The alignment

Low, and polite about it

Just under 60 litres, tuned to 30 Hz through two 65 mm front ports: the modelled response reaches about 31 Hz with a lift of barely a decibel. It is a deliberately conservative alignment — it keeps the speaker honest near a wall, and it never asks the ports to raise their voice.

And because a model is a model, the ports are cast long and trimmed to length on each finished, measured cabinet. The tuning is set on the speaker you take home, not on the one in the computer.

0 −6 −12 dB 20 31 50 100 Hz −3 dB NEAR 31 HZ A LIFT OF BARELY A DECIBEL, ON PURPOSE MODELLED ALIGNMENT, SCHEMATIC — THE PORTS ARE TRIMMED ON THE FINISHED, MEASURED CABINET

05Time

Three degrees, on purpose

The tweeter's dome and the midrange's cone do not sit at the same depth in the cabinet, so stood bolt upright, their sound would arrive at slightly different moments. The error is measured in microseconds — which is exactly the scale your ear uses to decide where a voice is standing in the room.

We modelled the arrivals for a seated listener and tilted the entire face back three degrees; the tweeter's recessed waveguide takes care of the remainder. It photographs as styling. It is timing.

3° TWEETER MIDRANGE THE SEATED EAR TWO PATHS, ONE ARRIVAL GEOMETRY EXAGGERATED FOR LEGIBILITY. THE MICROSECONDS ARE NOT.

06Then the humans

The model gets no final say

Every drawing then went through independent review on its way to the shop floor — more than 150 findings raised, argued and closed before the first production pair. Most were small. That is the point: at this price, small is where the sound lives.

We argue on paper because paper is the last cheap place to be wrong. Before a first pair can even be attempted — the machine programming, the mould-making, the materials bought and cured — the investment in a speaker that does not yet exist is extraordinary. Nothing here is run up on the fly. The Ref. K is one integrated acoustic system — stone, cabinet, chambers, crossover — and it has to work together flawlessly the first time.

We treat the modelling as a design aid, and we are careful to call it nothing grander. The final voicing is done the old way, with microphones, in a room, by ear.

Clearances

Every part checked against every neighbour — magnets, braces, panel edges — before anything was cut.

Joints

Each glue joint reviewed for area, grain and clamping: a box this heavy does not get second chances.

Fasteners

Down to the depth of a screw — literally. Finding and fixing boring problems is what review is for.

Ports

Cast long, then trimmed to length once the finished cabinet has been measured — the one place we let reality overrule the model.

“The computer proposed thirty thousand shapes. The last word went to a pair of ears.”

Request an audition

One hundred pairs a year, each pair numbered. Auditions by appointment — John Dougan, +7 903 220 0175